Mechanical assembly
Subcontract mechanical assembly service for complete industrial machinery
Once the individual mechanical components are produced, the next step in the outsourcing process is assembly.
For DICO Group, this isn’t just an operational task: it’s the backbone of our turnkey service.
With a structured, integrated, and scalable approach to third-party mechanical assembly, we deliver fully assembled functional units and industrial machines, ready for seamless integration directly into the production line.
This stage is crucial: it’s where individual components come together to form reliable, fully tested systems, ready for installation. We collaborate closely with clients’ technical teams to ensure that every assembled module meets the highest standards of precision, efficiency, and design consistency.
Mechanical Assembly Outsourcing: What It Is and Why It Matters
Mechanical assembly is the stage where components and subassemblies come together to form complete systems ready for integration into automated production lines. In many industrial sectors, this phase can account for up to 40% of the final product cost.
By optimizing assembly cycles and minimizing inefficiencies, significant cost savings can be achieved, enhancing the machine’s overall profitability. At DICO Group, we manage third-party mechanical assemblies, including projects with a high degree of variation and complexity, while maintaining a fully controlled and documented operational workflow.
Our Approach to Assembly: Analysis, Efficiency, and Scalability
Why choose subcontract machinery assembly?
The final result is more than just the sum of its parts. At DICO Group, we go beyond simple component assembly to deliver exceptional results.
Assembly cycle analysis and customization
Every project begins with a thorough assessment of the client’s needs. When a predefined assembly plan isn’t available, we work closely with the client’s technical team to create one, developing an optimized workflow that reduces both time and operational costs.
Efficiency and waste reduction
By closely monitoring assembly times, we can spot any deviations from the plan, laying the groundwork to optimize time and resources.
Flexibility and scalability
By closely monitoring assembly times, we can spot any deviations from the plan, laying the groundwork to optimize time and resources.
Building on our experience with complex projects and digital tools for mechanical management, we can respond swiftly to technical revisions or changes during production. Streamlined processes result in shorter time-to-market and lower production costs.
Third-Party Mechanical Assembly for Leading Industrial Sectors
Drawing on extensive experience and a flexible production setup, DICO Group handles complex mechanical assembly projects across a wide range of industries.
From packaging machinery to highly automated equipment in the pharmaceutical, medical, tooling, and printing sectors, every project is carried out with technical expertise, strict compliance with industry standards, and meticulous attention to detail.
Key Areas of Application:
Packaging
Custom assemblies with high variability, functionally optimized for complex production lines.
Rail and Transportation
Durable, certified assemblies engineered for safety, vibration resistance, and uninterrupted operation.
Industrial Automation
Precision mechanical units seamlessly integrated with electrical, hydraulic, and pneumatic systems.
Pharmaceutical and Medical
GMP-compliant solutions with full component traceability, certified materials, and easy sanitization
Food & Beverage
Food-safe materials and hygienic designs for easy maintenance and cleaning
Tobacco
Attention to micro-details for high-speed processes with minimal maintenance requirements
Printing
Smooth integration of mechatronic systems, delivering reliable modules even at high throughput
Extrusion
Robust units capable of withstanding thermal and mechanical stresses, designed for continuous operation.
For each of these sectors, DICO Group provides a customized service that meets exacting technical requirements and delivers assemblies that are ready to use, thoroughly tested, and fully documented.
Quality control and documentation
Every mechanical assembly is meticulously tracked, documented, and quality-checked to meet the highest client standards. When needed, we provide material certificates, dimensional reports, assembly checklists, and test documentation. Our in-house teams also manage functional testing of advanced automated machines, perform validations, and support clients throughout pre-FAT and FAT, ensuring smooth, reliable results every time.
A Trusted Partner for Your Technical Team
Choosing DICO Group means working with a partner who can independently manage the most critical stage of the production process. We don’t just assemble components: we collaborate closely with clients to simplify technical complexity, accelerate timelines, and reduce the impact of design errors.
With DICO Group, you gain the support of 200 skilled mechanical engineers, ready to work alongside your team to achieve every operational goal.
Whether you need help with a new mechanical unit, a complete machine, or a series of overflow modules, we’re ready to jump in and get to work.
Reach out for a custom consultation, we’ll bring your ideas to life while meeting your timelines, budget, and quality standards.
